Configure & Quote
What Makes Integral-V Technology Different?
½ Hour Installation
2 Hour Installation
Integral-V
Installation Steps*
1. Drill and tap machine plate for Integral-V
2. Securely fasten
Integral-V to machining plate
*Based on 2 meter general
linear guide application
Advantages of IVT
- Fewer components: Hardened stainless steel v-raceways embedded into durable anodized aluminum rails eliminate fasteners and reduce mounting components by 40%
- High speeds: Max speed of 10 m/s
- High accuracy: The SIMO® process provides qualified rail surfaces–resulting in extremely high accuracy without misalignments and added installation time.
- Standard lengths up to 3650 mm (consult factory for longer continuous length or joinable rails)
- “Roll-in” style t-nut, mounts rail to structural t-slot framing
Bill of Material - Integral-V Design
| Qty | Description | Cost |
|---|---|---|
| 1 | 2 m IVT Rail | $291.00 |
| 1 | Carriage Assembly | $230.00 |
| 0.5 hrs | Labor to Assemble @ $36.00/hr | $18.00 |
| Total Cost | $539.00 | |
Profile Rail
Installation Steps*
1. Drill and tap base plate holes along profile rail for installation
2. Clean
and align rail with reference surface
3. Loosely secure profile rail to base
plate surface
4. Tighten fasteners while continuously checking straightness
and alignment
5. Repeat processes 1–3 for second profile rail, also checking
for parallelism
6. Install four runner-block sliders (two per rail)
7.
Align runner blocks to corresponding mate (check for parallelism)
8. Install
carriage plate onto carriages, check alignment
9. Attach carriage plate to
carriage with fasteners
Bill of Material - Profile Rail
| Qty | Description | Cost |
|---|---|---|
| 82 | Fasteners | $28.00 |
| 2 | 15 mm Rails (2 m long) | $528.00 |
| 4 | 15 mm Carriages | $184.00 |
| 1 | Base Plate | $300.00 |
| 1 | Carriage Plate | $50.00 |
| 2 hrs | Labor to Assemble @ $36.00/hr | $72.00 |
| Total Cost | $1162.00 | |
Flexibility to Meet Application Requirements
- SIMO machined for precision qualified rail surfaces within 0.050 mm (0.002")
- Handles radial bearing loads up to 10020 N (2252 lb)
- Multiple configurations provide pre-aligned, high performance v-wheel guidance for a wide range of applications
The Integral-V Technology Advantage
Easy Installation
Integral-V runs along a pre-aligned, precision-machined anodized aluminum rail with high performance, hardened steel v-wheel cam rollers eliminating mounting components and dramatically cutting assembly time.
- End mounting features (AAG and ABK): use of lag bolts from the ends
- Lubrication, rail scraper, and wheel cover options available
- Applications requiring stainless rollers should consult factory
- Operating temperature range from -20° C to 80° C (-4° F to 176° F)
Installation and Mounting Features
- Features t-slots for:
- Rack and pinion mounting without drilled and tapped holes
- Mounting of gussets in the corners
- Accessory mounting such as sensors, wire ties, etc.
- End mounting features (AAG and ABK): use of lag bolts from the ends
- Lubrication, rail scraper, and wheel cover options available
- Applications requiring stainless rollers should consult factory
- Operating temperature range from -20° C to 80° C (-4° F to 176° F)
Simultaneous Integral Milling Operation
PBC Linear has revolutionized traditional machining with the SIMO®, or Simultaneous Integral Milling Operation, process. The SIMO process uses synchronized cutters, eliminating built-in extrusion variances by machining all critical edges concurrently in one pass. This ensures tight tolerances, limited variance and a remarkably straight and repeatable surface at negligible additional cost!
Machined Precision at Extrusion Prices
- Rigid, accurate, repeatable
- Low cost
- Machined rail edges can be used as a reference when mounting
Compare SIMO vs. Standard Aluminum Extrusion
| Standard Aluminum Extrusion | SIMO | ||
|---|---|---|---|
| Straightness (Camber) | 0.0125 in/ft (1 mm/m) | ⇨ 6 TIMES BETTER ⇨ | ± 0.002 in/ft (0.166 mm/m) |
| Twist | 1/2° per ft (1.5° per m) | ⇨ 2 TIMES BETTER ⇨ | < 1/4° per ft (0.82° per m) |
| Flatness | 0.004 in (0.10 mm) | ⇨ 2 TIMES BETTER ⇨ | 0.002 in (0.0508 mm) |
Integral-V Technology
IVT AAN
IVT AAW
IVT AAB
IVT AAE
IVT AAQ
IVT AAG
IVT ABK
SIMO Enabled systems
- Machined precision at extrusion prices
- Rigid, accurate, repeatable
- Low cost
- Machined rail edges can be used as a reference when mounting
Fd = Dynamic capacity (LC)
Fz = Axial
capacity
Fy = Radial capacity
Mx, My, Mz
= Moment capacities
Conversions
(N) x 0.2248 = lb
(mm) x 0.0397 = in
(N-m) x 0.113 = in-lb
| SERIES | STATIC LOAD RATINGS** | DYNAMIC LOAD RATINGS** | RAIL MOMENTS OF INERTIA |
RAIL WEIGHT |
MAX RAIL LENGTH |
|||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| Radial Foy |
Axial Foz |
Roll Mox |
Pitch Moy |
Yaw Moz |
Radial Fy |
Axial Fz |
Roll Mx |
Pitch My |
Yaw Mz |
ly | lz | |||
| N | N | N-M | N-M | N-M | N | N | N-M | N-M | N-M | CM4 | CM4 | KG/M | MM | |
| IVTAAN | 1960 | 1200 | 16 | 36 | 59 | 2480 | 1490 | 20 | 45 | 74 | 1.7 | 2.1 | 1.3 | 3657 |
| IVTAAW | 8900 | 5560 | 39 | 278 | 445 | 10020 | 6150 | 93 | 308 | 501 | 2.8 | 3.8 | 1.65 | 3657 |
| IVTAAB | 8900 | 5560 | 171 | 348 | 556 | 10020 | 6150 | 190 | 384 | 626 | 5.5 | 25.4 | 2.77 | 3048 |
| IVTAAE | 8900 | 5560 | 255 | 487 | 778 | 10020 | 6150 | 282 | 538 | 877 | 6 | 74.8 | 2.74 | 3657 |
| IVTAAQ | 8900 | 5560 | 283 | 487 | 778 | 10020 | 6150 | 313 | 538 | 877 | 3.4 | 91.9 | 3.06 | 3657 |
| IVTAAG | 8900 | 5560 | 171 | 348 | 556 | 10020 | 6150 | 190 | 384 | 626 | 29.7 | 34.9 | 3.36 | 3657 |
| IVTABK | 8900 | 5560 | 506 | 390 | 623 | 10020 | 6150 | 559 | 431 | 701 | 175 | 1300 | 10.1 | 3657 |
*Weight may vary slightly depending on carriage options. **Load ratings are based on standard carriage.
Applications
Pick-and-Place:
Integral-V Technology utilizes our SIMO® machining process for precise mounting and alignment on all critical sides. This ensures dimensional and rail form accuracy that is required in pick-and-place and other XYZ applications.
Ink jet and 3D printing:
The pre-aligned hardened stainless steel raceway and high performance v-wheels in Integral-V Technology are highly repeatable; making them an optimal choice in ink jet printing, label printing, and the 3D printing space.
Industrial Stop Gauge and Push Feed System:
The Integral-V Technology linear guide system provides accurate positioning for band saws, punches, bending machines, and brakes. It also reduces mounting components, while improving alignment and ease of installation.
Kiosk and Automated Retail:
The low profile design and high repeatability make Integral-V Technology linear guides an ideal solution for the tight spaces found in automated dispensing applications.
Audio/Visual Display Mounts:
Whether the linear motion system is mounted vertically or horizontally, Integral-V Technology linear guides provide the strength and versatility necessary to ensure smooth motion. Also, fewer parts means less installation time and less money.
Medical Assist:
Hardened stainless steel races eliminate fasteners and reduce mounting components, while Integral-V Technology carriages are equipped with sealed rollers creating a clean, low maintenance solution for medical tables and emergency vehicles.
Ergonomic Assist:
The Integral-V Technology linear guide system handles moment loads and provides smooth, low friction motion for hand tools in manufacturing and assembly operations.
Polar Robot:
Integral-V Technology linear guides can be used in vertically or horizontally oriented applications. The polar robot shown here provides repeatable motion and high accuracy in the laboratory automation space.
Depalletizer and Heavy-Duty Lift Systems:
The ABK rail is designed for strength as a structural element of a machine's design; while providing rigidity, high moment capacities, and consistent linear motion.
Cutting Operations:
ABK rail provides rigid and smooth motion for long length cutting operations such as metals, textiles, and other materials.
XYZ Gantry systems:
The ABK rail is ideal as a structural element and linear guide system for XYZ gantry applications such as plasma cutters, water jet machines, routers, etchers, pick-and-place automation and other fabrication equipment.
AAN Linear Guide
AAN Linear Guide
|
Recommended Mounting Frame (when mounted to aluminum extrusion) |
||
|---|---|---|
| Frame Size (Typ) | Frame T-Slot Size | Screw Length* |
| 25 x 25 | 6 | M6 x 10 mm SHCS T-Nut Part No. 6100435 |
*Recommended screw length when bolting IVT rail to structural framing via a t-nut.
RAIL
CARRIAGE
ACCESSORIES
Patented Preload Adjustment (Standard) - Side CAM Adjustable
UNIT DIMENSIONS
Specifications
| Series | # Rollers | Carriage Weight |
Static Load Ratings | Dynamic Load Ratings | Moments of Inertia | Rail Weight> |
Max Rail Length |
|||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| Radial Foy |
Axial Foz |
Roll Mox |
Pitch Moy |
Yaw Moz |
Radial Foy |
Axial Foz |
Roll Mox |
Pitch Moy |
Yaw Moz |
Iy | Iz | |||||
| kg | N | N | N-M | N-M | N-M | N | N | N-M | N-M | N-M | CM4 | CM4 | kg/m | mm | ||
| IVTAAN | 4 | 0.35 | 1960 | 1200 | 16 | 36 | 59 | 2480 | 1490 | 20 | 45 | 74 | 1.7 | 2.1 | 1.3 | 3657 |
*Weight may vary slightly depending on carriage options.
Fz = Axial capacity
Fy = Radial capacity
Mx, My, Mz = Moment capacities
Conversions
newton (N) x 0.2248 = lbs.
(mm) millimeter x 0.0397 = inch
newton -
meter (N-m) x 8.851 = in.-lbs.
Ordering Information - Rail
Ordering Information - Rail
| Technology | Type | Identifier | Carriage Type | Roller Type | Lubrication Options | Preload Type | Carriage Length | |
| IVT | AAN | C | - | A | 2 | 0 | A | 0 |
Rail TypeAAN IdentifierC - Carriage Carriage TypeA - Flat plate with taps Roller Type2 - Sealed Lubrication Options0 - No Lubrication Preload TypeA - Side (CAM) Adjustable Carriage Length0 - Standard Length |
AAW Linear Guide
AAW Linear Guide
|
Recommended Mounting Frame (when mounted to aluminum extrusion) |
||
|---|---|---|
| Frame Size (Typ) | Frame T-Slot Size | Screw Length* |
| 30 x 30 | 6 | M6 x 25 mm SHCS T-Nut Part No. 6100435 |
*Recommended screw length when bolting IVT rail to structural framing via a t-nut.
RAIL
CARRIAGE
ACCESSORIES
Patented Preload Adjustment (Standard) - Side CAM Adjustable
Lubrication Accessories
1. Lube Holder
2. Wheel
Cover
UNIT DIMENSIONS
Specifications
| Series | # Rollers | Carriage Weight |
Static Load Ratings | Dynamic Load Ratings | Moments of Inertia | Rail Weight> |
Max Rail Length |
|||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| Radial Foy |
Axial Foz |
Roll Mox |
Pitch Moy |
Yaw Moz |
Radial Foy |
Axial Foz |
Roll Mox |
Pitch Moy |
Yaw Moz |
Iy | Iz | |||||
| kg | N | N | N-M | N-M | N-M | N | N | N-M | N-M | N-M | CM4 | CM4 | kg/m | mm | ||
| IVTAAW | 4 | 1.54 | 8900 | 5560 | 39 | 278 | 445 | 10020 | 6150 | 93 | 308 | 501 | 2.8 | 3.8 | 1.65 | 3657 |
*Weight may vary slightly depending on carriage options.
Fz = Axial capacity
Fy = Radial capacity
Mx, My, Mz = Moment capacities
Conversions
newton (N) x 0.2248 = lbs.
(mm) millimeter x 0.0397 = inch
newton -
meter (N-m) x 8.851 = in.-lbs.
Ordering Information - Rail
Ordering Information - Rail
| Technology | Type | Identifier | Carriage Type | Roller Type | Lubrication Options | Preload Type | Carriage Length | |
| IVT | AAN | C | - | A | 2 | 0 | A | 0 |
Rail TypeAAW IdentifierC - Carriage Carriage TypeA - Flat plate with taps Roller Type2 - Sealed 3 - Sealed 440SS Lubrication Options0 - No Lubrication 1 - Lube Holder 2 - Wheel Cover Preload TypeA - Side (CAM) Adjustable Carriage Length0 - Standard Length |
AAB Linear Guide
AAB Linear Guide
|
Recommended Mounting Frame (when mounted to aluminum extrusion) |
||
|---|---|---|
| Frame Size (Typ) | Frame T-Slot Size | Screw Length* |
| 40 x 40 | 8 | M8 x 22 mm SHCS T-Nut Part No. 6100436 |
*Recommended screw length when bolting IVT rail to structural framing via a t-nut.
RAIL
CARRIAGE
ACCESSORIES
Patented Preload Adjustment (Standard) - Side CAM Adjustable
Lubrication Accessories
1. Lube Holder
2. Wheel
Cover
3. Wheel Cover and Lube Holder
UNIT DIMENSIONS
Specifications
| Series | # Rollers | Carriage Weight |
Static Load Ratings | Dynamic Load Ratings | Moments of Inertia | Rail Weight> |
Max Rail Length |
|||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| Radial Foy |
Axial Foz |
Roll Mox |
Pitch Moy |
Yaw Moz |
Radial Foy |
Axial Foz |
Roll Mox |
Pitch Moy |
Yaw Moz |
Iy | Iz | |||||
| kg | N | N | N-M | N-M | N-M | N | N | N-M | N-M | N-M | CM4 | CM4 | kg/m | mm | ||
| IVTAAB | 4 | 2.42 | 8900 | 5560 | 171 | 348 | 556 | 10020 | 6150 | 190 | 384 | 626 | 5.5 | 25.4 | 2.77 | 3048 |
*Weight may vary slightly depending on carriage options.
Fz = Axial capacity
Fy = Radial capacity
Mx, My, Mz = Moment capacities
Conversions
newton (N) x 0.2248 = lbs.
(mm) millimeter x 0.0397 = inch
newton -
meter (N-m) x 8.851 = in.-lbs.
Ordering Information - Rail
Ordering Information - Rail
| Technology | Type | Identifier | Carriage Type | Roller Type | Lubrication Options | Preload Type | Carriage Length | |
| IVT | AAB | C | - | A | 2 | 0 | A | 0 |
Rail TypeAAB IdentifierC - Carriage Carriage TypeA - Flat plate with taps Roller Type2 - Sealed 3 - Sealed 440SS Lubrication Options0 - No Lubrication 1 - Lube Holder 2 - Wheel Cover 3 - Wheel Cover and Lube Holder Preload TypeA - Side (CAM) Adjustable Carriage Length0 - Standard Length |
AAE Linear Guide
AAE Linear Guide
|
Recommended Mounting Frame (when mounted to aluminum extrusion) |
||
|---|---|---|
| Frame Size (Typ) | Frame T-Slot Size | Screw Length* |
| 80 x 80 | 8 | M8 x 25 mm SHCS T-Nut Part No. 6100436 |
*Recommended screw length when bolting IVT rail to structural framing via a t-nut.
RAIL
CARRIAGE
ACCESSORIES
Patented Preload Adjustment (Standard) - Side CAM Adjustable
Lubrication Accessories
1. Lube Holder
2. Wheel
Cover
3. Wheel Cover and Lube Holder
UNIT DIMENSIONS
Specifications
| Series | # Rollers | Carriage Weight |
Static Load Ratings | Dynamic Load Ratings | Moments of Inertia | Rail Weight> |
Max Rail Length |
|||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| Radial Foy |
Axial Foz |
Roll Mox |
Pitch Moy |
Yaw Moz |
Radial Foy |
Axial Foz |
Roll Mox |
Pitch Moy |
Yaw Moz |
Iy | Iz | |||||
| kg | N | N | N-M | N-M | N-M | N | N | N-M | N-M | N-M | CM4 | CM4 | kg/m | mm | ||
| IVTAAE | 4 | 3.47 | 8900 | 5560 | 255 | 487 | 778 | 10020 | 6150 | 282 | 538 | 877 | 6.0 | 74.8 | 2.74 | 3657 |
*Weight may vary slightly depending on carriage options.
Fz = Axial capacity
Fy = Radial capacity
Mx, My, Mz = Moment capacities
Conversions
newton (N) x 0.2248 = lbs.
(mm) millimeter x 0.0397 = inch
newton -
meter (N-m) x 8.851 = in.-lbs.
Ordering Information - Rail
Ordering Information - Rail
| Technology | Type | Identifier | Carriage Type | Roller Type | Lubrication Options | Preload Type | Carriage Length | |
| IVT | AAE | C | - | A | 2 | 0 | A | 0 |
Rail TypeAAE IdentifierC - Carriage Carriage TypeA - Flat plate with taps Roller Type2 - Sealed 3 - Sealed 440SS Lubrication Options0 - No Lubrication 1 - Lube Holder 2 - Wheel Cover 3 - Wheel Cover and Lube Holder Preload TypeA - Side (CAM) Adjustable Carriage Length0 - Standard Length |
AAQ Linear Guide
AAQ Linear Guide
|
Recommended Mounting Frame (when mounted to aluminum extrusion) |
||
|---|---|---|
| Frame Size (Typ) | Frame T-Slot Size | Screw Length* |
| 80 x 80 | 8 | M8 x 15 mm SHCS T-Nut Part No. 6100429 |
*Recommended screw length when bolting IVT rail to structural framing via a t-nut.
RAIL
CARRIAGE
ACCESSORIES
Patented Preload Adjustment (Standard) - Side CAM Adjustable
Lubrication Accessories
1. Lube Holder
2. Wheel
Cover
3. Wheel Cover and Lube Holder
** Wheel accessories extend below base of rail.
Check for
clearance or install spacer to base of rail to achieve needed clearance.
UNIT DIMENSIONS
Specifications
| Series | # Rollers | Carriage Weight |
Static Load Ratings | Dynamic Load Ratings | Moments of Inertia | Rail Weight> |
Max Rail Length |
|||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| Radial Foy |
Axial Foz |
Roll Mox |
Pitch Moy |
Yaw Moz |
Radial Foy |
Axial Foz |
Roll Mox |
Pitch Moy |
Yaw Moz |
Iy | Iz | |||||
| kg | N | N | N-M | N-M | N-M | N | N | N-M | N-M | N-M | CM4 | CM4 | kg/m | mm | ||
| IVTAAQ | 4 | 3.47 | 8900 | 5560 | 283 | 487 | 778 | 10020 | 6150 | 313 | 538 | 877 | 3.4 | 91.9 | 3.06 | 3657 |
*Weight may vary slightly depending on carriage options.
Fz = Axial capacity
Fy = Radial capacity
Mx, My, Mz = Moment capacities
Conversions
newton (N) x 0.2248 = lbs.
(mm) millimeter x 0.0397 = inch
newton -
meter (N-m) x 8.851 = in.-lbs.
Ordering Information - Rail
Ordering Information - Rail
| Technology | Type | Identifier | Carriage Type | Roller Type | Lubrication Options | Preload Type | Carriage Length | |
| IVT | AAQ | C | - | A | 2 | 0 | A | 0 |
Rail TypeAAQ IdentifierC - Carriage Carriage TypeA - Flat plate with taps Roller Type2 - Sealed 3 - Sealed 440SS Lubrication Options0 - No Lubrication 1 - Lube Holder 2 - Wheel Cover 3 - Wheel Cover and Lube Holder Preload TypeA - Side (CAM) Adjustable Carriage Length0 - Standard Length |
AAG Linear Guide
AAG Linear Guide
|
Recommended Mounting Frame (when mounted to aluminum extrusion) |
||
|---|---|---|
| Frame Size (Typ) | Frame T-Slot Size | Screw Length* |
| N/A | N/A | N/A |
RAIL
CARRIAGE
ACCESSORIES
Patented Preload Adjustment (Standard) - Side CAM Adjustable
Lubrication Accessories
1. Lube Holder
2. Wheel
Cover
3. Wheel Cover and Lube Holder
** Wheel accessories extend below base of rail.
Check for
clearance or install spacer to base of rail to achieve needed clearance.
UNIT DIMENSIONS
Specifications
| Series | # Rollers | Carriage Weight |
Static Load Ratings | Dynamic Load Ratings | Moments of Inertia | Rail Weight> |
Max Rail Length |
|||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| Radial Foy |
Axial Foz |
Roll Mox |
Pitch Moy |
Yaw Moz |
Radial Foy |
Axial Foz |
Roll Mox |
Pitch Moy |
Yaw Moz |
Iy | Iz | |||||
| kg | N | N | N-M | N-M | N-M | N | N | N-M | N-M | N-M | CM4 | CM4 | kg/m | mm | ||
| IVTAAG | 4 | 2.42 | 8900 | 5560 | 171 | 348 | 556 | 10020 | 6150 | 190 | 384 | 626 | 29.7 | 34.9 | 3.36 | 3657 |
*Weight may vary slightly depending on carriage options.
Fz = Axial capacity
Fy = Radial capacity
Mx, My, Mz = Moment capacities
Conversions
newton (N) x 0.2248 = lbs.
(mm) millimeter x 0.0397 = inch
newton -
meter (N-m) x 8.851 = in.-lbs.
Ordering Information - Rail
Ordering Information - Rail
| Technology | Type | Identifier | Carriage Type | Roller Type | Lubrication Options | Preload Type | Carriage Length | |
| IVT | AAB* | C | - | A | 2 | 0 | A | 0 |
Rail TypeAAB *AAG and AAB type rails utilize the same carriage. IdentifierC - Carriage Carriage TypeA - Flat plate with taps Roller Type2 - Sealed 3 - Sealed 440SS Lubrication Options0 - No Lubrication 1 - Lube Holder 2 - Wheel Cover 3 - Wheel Cover and Lube Holder Preload TypeA - Side (CAM) Adjustable Carriage Length0 - Standard Length |
ABK Linear Guide
For Large Format Applications and Heavy Loads
Rail Features and Options
- 1. Precision-machined anodized aluminum rail with hardened embedded 420 stainless steel raceways
- 2. SIMO® qualified surface and t-slot for optional mounting of profile rail
- 3. Space for optional drive mechanism
- Belt drive
- Ball screw drive
- Rack drive
- 4. Space for thread forming screw (x4)
Belt Drive
Ball Screw Drive
Rack Drive
Conceptual ABK Driven Systems
Belt Driven, V-Guide Roller Bearing System
Ideal for High Speed Applications
- Ideal for use with V-Guide wheel bearings in highspeed applications
- Performs well in contaminated environments
- Extrusion can support a variety of motor and idler end design configurations
- Supports a variety of motor mounts
- Belt type: ATL 5–12 mm wide compatibility
Ball Screw, Profile Rail System
Ideal for High-Precision Applications Optional polymer covers protect ball screw
- Rigid ball nut performance in high-precision applications
- all screw diameters 16–25 mm
- Does well in Z-axis and high thrust applications
- Extrusion can support a variety of motor and idler end design configurations
- Supports a variety of motor mounts
- Lead screw with polymer nut option
Rack Driven System
Ideal for long travel
- Ideal for extended long length travel
- Extrusion is compatible with Martin sprocket and gear RA12 or equivalent
Bearing Options
V-Guide Bearing System (Standard)
- Embedded hardened stainless steel raceways reduce mounting components
- SIMO® machined for precision qualified rail surfaces
- High load capacity
- Optimized extrusion design provides a large scale structural member
Pre-Aligned Profile Rail Guides
- SIMO machined for precision qualified rail surfaces at extrusion prices
- Synchronized cutters eliminate built-in extrusion variances
- Pre-aligned profile rail option eliminates mounting and alignment problems cutting assembly time in half
- Machined rail edges can be used as a reference when mounting
- Optimized extrusion design provides a large scale structural member designed for high load capacities
- Recirculating ball bearing blocks provide rigid performance
- Accurate and repeatable with smooth and quiet operation
- Low cost
- Designed for 20 mm wide profile rail
- Consult factory for profile rail bearing options
ABK Linear Guide
|
Recommended Mounting Frame (when mounted to aluminum extrusion) |
||
|---|---|---|
| Frame Size (Typ) | Frame T-Slot Size | Screw Length* |
| N/A | N/A | N/A |
RAIL
CARRIAGE
ACCESSORIES
Patented Preload Adjustment (Standard) - Side CAM Adjustable
Lubrication Accessories
1. Lube Holder
2.
Wheel Cover
3. Wheel Cover and Lube Holder
** Wheel accessories extend below base of rail.
Check for
clearance or install spacer to base of rail to achieve needed clearance.
UNIT DIMENSIONS
Specifications
| Series | # Rollers | Carriage Weight |
Static Load Ratings | Dynamic Load Ratings | Moments of Inertia | Rail Weight> |
Max Rail Length |
|||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| Radial Foy |
Axial Foz |
Roll Mox |
Pitch Moy |
Yaw Moz |
Radial Foy |
Axial Foz |
Roll Mox |
Pitch Moy |
Yaw Moz |
Iy | Iz | |||||
| kg | N | N | N-M | N-M | N-M | N | N | N-M | N-M | N-M | CM4 | CM4 | kg/m | mm | ||
| IVTABK | 4 | 4.3 | 8900 | 5560 | 506 | 390 | 623 | 10020 | 6150 | 559 | 431 | 701 | 175 | 1300 | 10.1 | 3657 |
*Weight may vary slightly depending on carriage options.
Fz = Axial capacity
Fy = Radial capacity
Mx, My, Mz = Moment capacities
Conversions
newton (N) x 0.2248 = lbs.
(mm) millimeter x 0.0397 =
inch
newton - meter (N-m) x 8.851 = in.-lbs.
Ordering Information - Rail
Ordering Information - Rail
| Technology | Type | Identifier | Carriage Type | Roller Type | Lubrication Options | Preload Type | Carriage Length | |
| IVT | ABK | C | - | A | 2 | 0 | A | 0 |
Rail TypeABK IdentifierC - Carriage Carriage TypeA - Flat plate with taps Roller Type2 - Sealed 3 - Sealed 440SS Lubrication Options0 - No Lubrication 1 - Lube Holder 2 - Wheel Cover 3 - Wheel Cover and Lube Holder Preload TypeA - Side (CAM) Adjustable Carriage Length0 - Standard Length |
Integral-V Accessories
No Lubrication Not recommended
Manual lubrication required.
Lube Holders IVT3LHA-KIT
Provides basic lubrication on the bearing raceway. 1 polymer lubricator per side of rail
Includes:
(1) Plastic Lube Holder
(1) Polymer Lubricator
(2) M3 Screws &
Washers
Wheel Cover IVT3LHA-KIT
Provides increased lubrication compared to the lube holders. Also provides a semi-enclosed cover for the wheels that helps keep debris and other contamination away from rollers. Provides 4 polymer lubricators per side of rail.
Includes:
(1) Plastic Wheel Cover
(2) Polymer Lubricators
(2) IVT
Scraper
(2) M3 Screws & Washers
Wheel Cover and Lube Holder
Maximum lubrication and increased life of the polymer lubricators. Provides 5
polymer lubricators per side of rail.
Additional lubrication may be
required for specific operating environments.
NOTE: Lubrication options are provided by PBC Linear, however it is the responsibility of the user to determine and ensure the system is properly lubricated.
Ordering Information
| IVT3A-TWS | IVT3WS Roller with Concentric Stud Shaft |
| IVT3A-VWS | IVT3WS Roller with Eccentric Stud Shaft |
| IVT3WCA-KIT | Wheel Cover Assembly Size 3 |
| IVT3LHA-KIT | Lube Holder Assembley Size 3 |
| IVT3SCRP | IVT Scraper (Qty: 1) Size 3 |
Roller Kits
IVT carriages with hex-stud adjustment have rollers on one side that are fastened onto the carriage by concentric hexagon studs with M12 thread. Rollers on the opposite side are secured onto the carriage by fastening hexagon nuts and eccentric hexagon studs with M10 thread.
Roller with Concentric Stud IVT3A-TWS
Roller with Eccentric Stud IVT3A-VWS
Torque Value Information
| Rollers | Stud Thread | Hexagon Flat |
Tightening Torque (N-m) |
|---|---|---|---|
| IVT3A-TWS | M12X1.75 | 19 mm | 44 |
| IVT3A-VWS | M10X1.50 | 19 mm | 36 |
Reference relevant IVT rail for R dimension.
C is calculated as
follows:
\(\large\boldsymbol{C = R +
33.43} \)
Contact Factory about Custom Carriage Orders
Belt Drive
Mounting Brackets
Wheel Covers
Belt Drive
Motors
Lubrication Kits
Rack Drive
Sensor Brackets
Cable Carriers
Note: Not all drives and accessories options are available as a part of the standard product. Please consult factory at +1.800.962.8979 or +1.815.389.5600.