Ball Screw Assemblies

Miniature ball screw assemblies from PBC Linear have a range of leads with small screw diameters for high precision linear motion. Our ball screws are precision rolled to achieve lead accuracy and consistency over the full length of the screw, making them a critical asset to laboratory machines, medical devices, and mechatronic applications.

Ball screws from PBC Linear are manufactured in America, avoiding the long lead times associated with overseas shipping.

Ball screw with a NEMA motor from PBC Linear

Available Sizes

  • 6 metric sizes, measured in diameters x leads:
    • 6 x 1
    • 6 x 2
    • 8 x 1
    • 8 x 2
    • 8 x 2.5
    • 10 x 2
  • Standard and special machined journals available
  • End support blocks and bearings available
  • Grade 5, 7, or 10 accuracy available
    Contact an Application Engineer for ordering a specific grade at 
    application.engineering@pbclinear.com

Compact Nut

Cylindrical ball screw nut and Flanged ball screw nuts  from PBC Linear

Our compact nut designs utilize internal returns to minimize the nut size and provide quiet motion.

Standard Features:
  • Flanged and cylindrical nut configurations
  • Maximum of 0.05 mm backlash
  • High axial load capacities
Optional Features
  • Contact PBC Application Engineering about reduced backlash options.

Metrology & Inspection

A man using precision measurement equipment, highlighting PBC Linear's use of a Keyence optical comparator, Mitutoyo thread form tracer, and a custom dynamic lead checker to ensure high-quality ball screws.

Our commitment to thorough testing is applied to our line of ball screw assemblies.

Metrology devices include:
  • Keyence optical comparator
  • Mitutoyo thread form tracer
  • Custom dynamic lead checker

Ball Screw Design Considerations

Showcasing a ball screw wiper included in each PBC Linear ball screw, wipers are positioned at both ends of the nut to prevent debris and particulates from entering, protecting the internal balls and ensuring optimal ball screw and nut performance.
Illustrating how ball screw nuts from PBC Linear use an internal ball return system, guiding each turn of balls back to the same threads to create efficient ball circuits within the nuts.

Wipers & Contamination Protection

Wipers are located at each end of the nut to help prevent the ingress of debris and particulates that could damage the internal balls and affect the ball screw and nut performance.

The wipers are designed to provide tight clearances that maximize contamination protection without adding drag or increased friction to the assembly.

Internal Ball Screw Return System

Ball screw nuts use an internal ball return that guides each turn of balls back to the same threads creating ball circuits within the nuts.

Lubrication

Nuts and screws are shipped with only a light anti-rust protective coating applied. This anti-rust coating should be removed with a clean solvent wash and then a lubricant applied that is specific to your application and maintenance preferences.

Common, general-use lubricants would be a lithium based NLGI 2 grease with an EP additive (Example: Mobil Mobilux EP 2) or an oil such as Mobil DTE heavy medium oil.

Miniature Ball Screw Applications

A military plane and camera illustrating how ball screws from PBC Linear provide the precision and accuracy needed for various controls and guidance systems. Their lightweight, compact design makes them ideal for tight spaces while ensuring predictable reliability in critical applications.

Defense

Ball screws meet the required precision and accuracy for various controls and guidance systems. Light weight and compact, ball screws are ideal for tight spaces and provide predictable reliability in critical applications.

Medical equipment featuring ball screws from PBC Linear, ideal for applications requiring clean, quiet, and smooth operation.

Medical

High load capacity in a small footprint (load density) is a requirement for many medical applications. Ball screws are ideal for medical applications where clean, quiet and smooth operation is critical.

Lab equipment utilizing ball screws from PBC Linear, providing high-performance components for accurate and repeatable positioning in testing and automation applications.

Lab Automation

Testing and automation equipment requires high performance components capable of accurate and repeatable positioning.

A 3D printer in action, demonstrating how premium 3D printing equipment relies on high-accuracy ball screw assemblies from PBC Linear, built with minimal backlash for repeatable quality parts.

3D Printing

Premium 3D printing equipment requires high accuracy ball screw assemblies built with minimal backlash to produce repeatable quality parts.

American Made

Two ball screws showcasing the PBC Linear ball screw production process, which offers shorter lead times, avoiding costly downtimes and delays in getting to market.

USA Made & Tested

Our ball screw production process offers shorter lead times, avoiding costly downtimes and delays getting to market! Standard ball screws and nuts ship assembled together, but can be ordered separately.

Different machined ends offered by PBC Linear for ball screws, showcasing various custom options for enhanced application flexibility.

Machined End Customization

Contact PBC Linear about custom machining options available at sales@pbclinear.com or call +1.815.389.5600.

Solutions to Fit Your Application

The full product offering from PBC Linear, including linear guides, linear actuators, lead screws, ball screws, and Simplicity bearings, highlighting the variety of precision motion components available for diverse applications.
Lead Screw Ball Screw Simplicity
Bearings
Roller
Pillow Block
Cam Roller Glide Surface Integral-V Mechatronics
Systems
Inexpensive
Low Maintenance
Compact Size
Low Noise
Multiple Configurations
Washdown Applications
Custom Design Support
Moderate to High Speed
Vacuum & Cleanroom Applications ●**
Food Processing ●**
Ease of Installation

** Only with special lubricants

Flange Ball Screws and Nut Sets

Flanged ball screw nut assemblies from PBC Linear in various sizes: Ø10 x 2, Ø8 x 2.5, Ø8 x 2, Ø8 x 1, Ø6 x 2, and Ø6 x 1.
The dimensions of flanged ball screw nuts offered from PBC Linear
Dia. x Lead
mm
ØD
mm
ØA
mm
B
mm
L
mm
L2
mm
ØH
mm
W
mm
ØX
mm
6 x 1 12 24 3.5 15 2.4 18 16 3.4
6 x 2 12 24 4.0 17 2.4 18 16 3.4
8 x 1 14 27 4.0 16 3.2 21 18 3.4
8 x 2 14 27 4.0 16 2.1 21 18 3.4
8 x 2.5 16 29 4.0 26 4.8 23 20 3.4
10 x 2 18 35 5.0 28 5.3 27 22 4.5
Dia. x Lead
mm
Static
Coa(kN)
Dynamic
Ca(kN)
6 x 1 0.97 0.74
6 x 2 1.14 1.05
8 x 1 1.34 0.90
8 x 2 1.70 1.32
8 x 2.5 1.70 1.32
10 x 2 2.18 1.49
Dia. x Lead
mm
Screw OD
d1 (mm)
Screw Root Ø
d2 (mm)
Lead
Ph (mm)
Ball Diameter
Dw (mm)
Starts x Circuits
6 x 1 5.95 5.37 1 0.8 1 x 3
6 x 2 5.95 5.13 2 1.2 1 x 3
8 x 1 7.95 7.29 1 0.8 1 x 4
8 x 2 7.95 7.08 2 1.2 1 x 3
8 x 2.5 7.95 7.07 2.5 1.2 1 x 3
10 x 2 9.95 9.09 2 1.2 1 x 3

The static and dynamic load ratings of PBC Linear balls crews were determined by the ISO 3408 standard calculations.
The dynamic load rating, Ca, is the load at which 90% of properly lubricated identical ball screws will reach 1 x 106 revolutions.
The static load rating, Coa, is an axial static load which will produce a permanent deformation at contact points of the steel balls to ball grooves equal to 0.01% of the ball diameter.

Cylindrical Ball Screws and Nut Sets

Cylindrical ball screw nut assemblies from PBC Linear in various sizes: Ø10 x 2, Ø8 x 2.5, Ø8 x 2, Ø8 x 1, Ø6 x 2, and Ø6 x 1.
The dimensions of cylindrical ball screw nuts offered from PBC Linear.
Dia. x Lead
mm
ØD
mm
L
mm
L1
mm
L2
mm
M x R (P9)
mm
6 x 1 12 15 8 2.4 2 x 1.2
6 x 2 12 17 8 2.4 2 x 1.2
8 x 1 14 16 8 3.4 2 x 1.2
8 x 2 14 16 8 2.1 2 x 1.2
8 x 2.5 16 26 10 4.8 3 x 2
10 x 2 18 28 10 5.3 3 x 1.2
Dia. x Lead
mm
Static
Coa(kN)
Dynamic
Ca(kN)
6 x 1 0.97 0.74
6 x 2 1.14 1.05
8 x 1 1.34 0.90
8 x 2 1.70 1.32
8 x 2.5 1.70 1.32
10 x 2 2.18 1.49
Dia. x Lead
mm
Screw OD
d1 (mm)
Screw Root Ø
d2 (mm)
Lead
Ph (mm)
Ball Diameter
Dw (mm)
Starts x Circuits
6 x 1 5.95 5.37 1 0.8 1 x 3
6 x 2 5.95 5.13 2 1.2 1 x 3
8 x 1 7.95 7.29 1 0.8 1 x 4
8 x 2 7.95 7.08 2 1.2 1 x 3
8 x 2.5 7.95 7.07 2.5 1.2 1 x 3
10 x 2 9.95 9.09 2 1.2 1 x 3

The static and dynamic load ratings of PBC Linear balls crews were determined by the ISO 3408 standard calculations.
The dynamic load rating, Ca, is the load at which 90% of properly lubricated identical ball screws will reach 1 x 106 revolutions.
The static load rating, Coa, is an axial static load which will produce a permanent deformation at contact points of the steel balls to ball grooves equal to 0.01% of the ball diameter.

Part Number Configurator

10 x 2 ball screw assembly with a flanged nut from PBC Linear.
6 x 1 ball screw assembly with a cylindrical nut from PBC Linear with Float Journal w/Drive Extension-w/Flat and a Float Journal with Drive Extension and Bearing Block-Base Mount
8 x 2 ball screw assembly with a flanged nut from PBC Linear with a NEMA 17 Motor (43 mm), Single Stack and a Float Journal that si encoder ready.

Machined Ends for Bearing Blocks

Fixed Journal Ends

Fixed journal ends on a ball screw from PBC Linear

End Block
A
mm
B
mm
C
mm
D
mm
E
mm
F
mm
M
N
mm
P
mm
EK05 FK05 6 5 4 23 6 7 M5 x 0.50-6g 5 3.5
EK06 FK06 8 6 4 28 8 8 M6 x 0.75-6g 7 3.5
EK08 FK08 10 8 6 32 9 10 M8 x 1.00-6g 8 5.5

Floating Journal Ends

Floating journal ends on a ball screw from PBC Linear

End Block
A
mm
B
mm
C
mm
D
mm
E
mm
K1
mm
F
mm
G
mm
N
mm
P
mm
EF06* EF08 FF06 8 6 5.7 9 6.8 0.8 4 8 7 3.5
EF10 FF10 10 8 7.6 10 7.9 0.9 6 9 9 5.5

*Optional smaller size end block option, see page 11 for sizing of EF06. Must specify EF06 over standard EF08 end block if choosen.

Fixed Bearing Blocks

EK Base Mount Fixed Bearing Blocks

EK Base Mount Fixed Bearing Blocks for ball screws from PBC Linear.

Model # / Part #
d1
Jour Ø
L
mm
L1
mm
L2
mm
L3
mm
B
±0.02
H
±0.02
b
mm
h
mm
B1
mm
H1
mm
P
mm
X
mm
Y
mm
Z
mm
M
mm
T
mm
Weight
Kg
BSBLEB-05MMP / EK05 5 16.5 5.5 18.5 3.5 36 21 18 11 20 8 28 4.5 - - M3 11 0.1
BSBLEB-06MMP / EK06 6 20 5.5 22 3.5 42 25 21 13 18 20 30 5.5 9.5 11 M3 12 0.15
BSBLEB-08MMP / EK08 8 23 7 26 4 52 32 26 17 25 26 38 6.6 11 12 M3 14 0.26

FK Axial Mount Fixed Bearing Blocks

FK Axial Mount Fixed Bearing Blocks for ball screws from PBC Linear.

Model # / Part #
d1
Jour Ø
L
mm
H
mm
E
mm
Dg6
A
mm
PCD
mm
B
mm
L1
mm
T1
mm
L2
mm
T2
mm
X
mm
Y
mm
Z
mm
M
mm
T
mm
Weight
Kg
BSALEB-05MMP / FK05 5 16.5 6 18.5 20 34 26 26 5.5 3.5 5 3 3.4 6.5 3.5 M3 11 0.08
BSALEB-06MMP / FK06 6 20 7 22 22 36 28 26 5.5 3.5 6.5 4.5 3.4 6.5 4 M3 12 0.1
BSALEB-08MMP / FK08 8 23 9 26 28 43 35 35 7 4 8 5 3.4 6.5 4 M3 14 0.15

Floating Bearing Blocks

EF Base Mount Floating Bearing Blocks

EF Base Mount Floating Bearing Blocks for ball screws from PBC Linear.
 
Model # / Part #
d1
Jour Ø
L
mm
B
mm
H
mm
b
±0.02
h
±0.02
B1
mm
H1
mm
P
mm
X
mm
Y
mm
Z
mm
Bearing
 
Snap Ring
 
Weight
Kg
BSBFEB-06MMP / EF06 6 12 42 25 21 13 18 20 30 5.5 9.5 11 606ZZ S 06 0.1
BSBFEB-08MMP / EF08 6 14 52 32 26 17 25 26 38 6.6 11 12 606ZZ S 06 0.15
BSBFEB-10MMP / EF10 8 20 70 43 36 25 36 24 52 9 - - 608ZZ S 08 0.33

FF Axial Mount Floating Bearing Blocks

FF Axial Mount Floating Bearing Blocks for ball screws from PBC Linear.
 
Model # / Part #
d1
Jour Ø
L
mm
H
mm
F
mm
Dg6
A
mm
PCD
mm
B
mm
X
mm
Y
mm
Z
mm
Bearing
 
Snap Ring
 
Weight
Kg
BSAFEB-06MMP / FF06 6 10 6 4 22 36 28 28 3.4 6.5 3.5 606ZZ S 06 0.06
BSAFEB-10MMP / FF10 8 12 7 5 28 43 35 35 3.4 6.5 4 608ZZ S 08 0.1

Technical • Max Speed Calculations

Calculating the Maximum Speed of a Ball Screw System

The maximum speed possible for a ball screw assembly depends on the ball screw diameter, the unsupported length of the ball screw, how the ball screw is supported, the type of lubrication system (oil or grease), and the construction of the ball return system in the ball nut.

I. Critical Speed of the Ball Screw

The critical speed of a ball screw is its first natural frequency. PBC Linear recommends operating below 80% of the ball screw’s critical speed. The critical speed of a ball screw is dependent on its root diameter, its unsupported length, and how its ends are supported. Fig. 1 shows the 80% critical speed values for PBC ball screws corresponding to the formula below.


\( \large\boldsymbol{n_{\text{max}} = K \cdot 10^6 \cdot \frac{d_2}{l_a^2} \cdot S.F.} \)

\( \large\boldsymbol{n_{\text{max}}} \) = maximum rotational speed (rpm)
\( \large\boldsymbol{K} \) = factor for the type of ball screw supports (see fig. 2)
\( \large\boldsymbol{d_2} \) = screw thread root diameter (mm)
\( \large\boldsymbol{l_a} \) = maximum unsupported length (mm) (see fig. 2)
\( \large\boldsymbol{S.F.} \) = safety factor 0.8

The different types of ball screw supports with corresponding factors, including: Fixed-Fixed, Fixed-Simple, Simple-Simple, and Fixed-Free.

II. Maximum Speed of the Ball Return System

The rotational speed characteristic for ball nuts with multiliner ball returns and rolled ball screws. If the ball screw is relatively lightly loaded and it is properly lubricated, the maximum possible speed allowed by the ball return system can be estimated by the formulas below. (Use where \( \small{D_m \cdot N \leq 50,000 } \) )


\( \large\boldsymbol{n_{\text{max}} = \frac{ D_m {\text{ }}  \cdot {\text{ }}  N}{d_1}} \)

\( \large\boldsymbol{n_{\text{max}}} \) = maximum rotational speed (rpm)
\( \large\boldsymbol{D_m {\text{ }}  \cdot {\text{ }}  N} \) = rotational speed characteristic of the ball return system (rpm • mm)
\( \large\boldsymbol{d_1} \) = ball screw’s nominal (outside) diameter (mm)

Note: For maximum speeds greater than 3000 rpm, please consult with a PBC Linear Applications Engineer.

III. Maximum Traverse Speed

Once limiting nMAX is found in I (Critical Speed) or II (Maximum Speed), the maximum traverse speed can be calculated using the formula below with the lower nMAX:


\( \large\boldsymbol{V_{\text{max}} = \frac{ n_{\text{max}}  \cdot {\text{ }}  P_h}{60}} \)

\( \large\boldsymbol{V_{\text{max}}} \) = maximum possible traverse speed (mm/sec)
\( \large\boldsymbol{P_h} \) = thread lead (mm)

Technical • Max Static Load Calculations

Calculating the Maximum Static Loading of a Ball Screw System

I. The maximum permissible static load, Fper


\( \large\boldsymbol{F_{\text{per}} = \frac{ C_{\text{0a}}}{f_s}} \)

\( \large\boldsymbol{F_{\text{per}}} \) = maximum permissible static load derated for application conditions (Newtons)
\( \large\boldsymbol{f_s} \) = derate factor based on application conditions

Machine Type (fs) Factor
No Vibration or Impacts
(fs) Factor
With Vibration or Impacts
General Machinery 1.0 to 2.0 2.5 to 7.0
Machine Tools 1.0 to 1.5 2.0 to 3.0

II. Permissible buckling force, FB

Ball screws should be loaded in axial compression to levels below their maximum column loading. Exceeding the maximum column loading can result in instability due to screw bending or buckling.


\( \large\boldsymbol{F_B = \frac{K_b {\text{ }} \cdot {\text{ }} d_2^4}{S_B {\text{ }} \cdot {\text{ }} l_a^4} \cdot 10^5} \)

\( \large\boldsymbol{K_B} \) = factor for end support designs (see fig.2)
\( \large\boldsymbol{d_2} \) = thread root diameter of the ball screw (mm)
\( \large\boldsymbol{S_B} \) = factor of safety for buckling. Normally 2 to 4
\( \large\boldsymbol{l_a} \) = maximum screw length acted upon by axial force (mm)

Technical • Life Calculation

Calculating the Nominal Service Life L10 or Lh

The formula to calculate the service life that 90% of identical, properly lubricated ball screws are expected to reach is given below:


\( \large\boldsymbol{L_{\text{10}} = (\frac{ C_a}{F_m})^3 \cdot 10^6} \)

\( \large\boldsymbol{L_{\text{10}}} \) = service life (revolutions)
\( \large\boldsymbol{C_a} \) = dynamic load rating (N)
\( \large\boldsymbol{F_m} \) = average axial load (N)


\( \large\boldsymbol{L_h = \frac{ L_{\text{10}}}{n_m {\text{ }} \cdot {\text{ }} 60}} \)

\( \large\boldsymbol{L_h} \) = service life (hours)
\( \large\boldsymbol{n_m} \) = average rotational speed (rpm)

In applications where vibration or impact loading is present, or if the application speed is very high, then the nominal life calculations can be adjusted as follows:


\( \large\boldsymbol{L_{\text{10}} = (\frac{ C_a}{f_w {\text{ }} \cdot {\text{ }} F_m})^3 \cdot 10^6} \)

Vibration or Impact Load Drate Factor (fw)
Minor 1.0 to 1.2
Low 1.2 to 1.5
Moderate 1.5 to 2.0
High 2.0 to 3.5

I. Average axial load \( F_m \) for constant rotational speed and varying axial load


\( \large\boldsymbol{F_m = \sqrt[3]{F_1^3 \cdot \frac{P_1}{100} \text{ + } F_2^3 \cdot \frac{P_2}{100} \text{ +} \text{ ... } \text{+ } F_n^3 \cdot \frac{P_n}{100}}} \)

\( \large\boldsymbol{F_{\text{1,2,...,n}}} \) = load per cycle unit (N)
\( \large\boldsymbol{P_{\text{1,2,...,n}}} \) = cycles (%)

Graph showing the average axial load Fm for constant rotational speed and varying axial load

II. Average rotational speed at constant axial load \( F_{\text{const}} \) and variable rotational speed


\( \large\boldsymbol{n_m =n_1 \cdot \frac{P_1}{100} \text{ + } n_2 \cdot \frac{P_2}{100} \text{ +} \text{ ... } \text{+ } n_n \cdot \frac{P_n}{100}} \)

\( \large\boldsymbol{n_{\text{1,2,...,n}}} \) = rotational speed per cycle unit (rpm)
\( \large\boldsymbol{P_{\text{1,2,...,n}}} \) = cycles (%)

Graph showing the average rotational speed at constant axial load Fconst and variable rotational speed

Technical • Ball Screw Grading

Positioning or Transport Ball Screws

Ref: ISO 3408-3

Positioning or Transport Ball Screws from PBC Linear
ISO Reference Grade 3
μm
Grade 5
μm
Grade 7
μm
Grade 10
μm
Table A ISO 3408-3 E6.1 12 20 40 63
Table B ISO 3408-3 E7.2 8 10 - -
Table C ISO 3408-3 E8.2 4 5 - -
Table D Journal Ø Ground
-8/-15
(h7)
Ground
-8/-15
(h7)
Turned
-22/-34
(h7)
Turned
-22/-34
(h7)

Positioning or Transport Ball Screws

Ref: ISO 3408-3 E3

Checking of the travel variation V300 within an axial travel of 300 mm:

Standard tolerance of Grade 5, 7, and 10 Positioning or Transport Ball Screws
Standard Tolerance V300 μm
Grade 3 12
Grade 5 23
Grade 7 52a
Grade 10 210a

a = Only for transport ball screws

Positioning Ball Screws

Ref: ISO 3408-3 E4

Checking of the travel variation V2πt within 2π rad:

Standard tolerance of Grade 5 Positioning Ball Screws
Standard Tolerance V μm
Grade 3 6
Grade 5 8